Understanding Mortises & Tenons in Woodworking

A mortise is a precisely cut hole in a piece of wood, designed to fit a corresponding tenon from another piece of wood, creating a strong joint called a mortise and tenon - essentially, you would use a mortise to securely connect two pieces of wood together, especially when you need a strong, visually appealing joint, like in furniture construction.

Some Key points about mortises include function, strength, and application.

Important aspects include

Function:

When we build, let us think that we build for ever. - John Ruskin, Front Porch Republic

The mortise acts as a socket that receives the tenon, which is the protruding piece of wood that fits into the hole.

Strength:

Never half-ass two things, whole-ass one thing. - Ron Swanson, Goodreads

Mortise and tenon joints are considered one of the strongest wood joinery methods due to their interlocking design.

Common applications:

This joint is frequently used in making furniture like chairs, tables, and doors, where stability and a clean aesthetic are important.


How To Cut a Mortise

To cut a mortise, first accurately mark the mortise location and dimensions on the wood using a combination square and mortise gauge, then use a chisel and mallet to carefully remove the wood within the marked lines.

A Visual Demonstration:

Step By Step:

1. Layout and Mark the Mortise:

A marking gauge
Using a marking gauge
  • Position the workpiece: Secure the board where you want the mortise to be cut on your workbench.
  • Measure and mark:
    • Use a combination square to mark the exact location and width of the mortise on the edge of the board.
    • Set your mortise gauge to the desired depth of the mortise and scribe lines along the edge of the board to mark the mortise thickness.
    • Square the lines across the board using a combination square to ensure straight edges.

2. Pre-Drilling (Optional):

Deep mortises: For deep mortises, use a large drill bit to drill a series of holes along the marked mortise area, ensuring the holes are close enough to almost connect.

3. Chiseling the Mortise:

Hand chiseling wood from a mortise
Chiseling the wood from a mortise
  • Initial cuts: With a sharp chisel, make deep cuts along the marked lines on the edges of the mortise, creating a V shape. Be careful not to chisel too deeply at the edges to prevent splintering.
  • Removing the center: Gradually work your way towards the center of the mortise, using a series of shallow cuts to remove the wood in layers. Use a mallet to strike the chisel for more force when needed, ensuring the chisel is positioned at a proper angle.
  • Cleaning up: Once the majority of the wood is removed, use a sharp chisel to refine the edges of the mortise, ensuring it is square and smooth.

Important Considerations:

  • Sharp tools: Always use sharp chisels to prevent splintering and ensure clean cuts.
  • Work with grain: When chiseling, work with the wood grain to avoid tear-out.
  • Test fit: Regularly check the fit of the mortise with the tenon by dry fitting the joint before final assembly.

Best Woods for Mortise & Tenon Joints

Not all woods are created equal. Hardwoods generally provide stronger joints than softwoods. Here is a comparison of common woods used in joinery.

Comparison of Wood Hardness and Workability
Wood Species Type Janka Hardness (lbf) Workability
White Oak Hardwood 1,360 Moderate (Can dull tools)
Walnut Hardwood 1,010 Excellent
Cherry Hardwood 995 Good (Burns easily)
Pine (Eastern White) Softwood 380 Easy (Very soft)
Note: Janka Hardness measures the resistance of wood to denting and wear.

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